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Danfoss Thermal Overload Relay



DANFOSS MOTOR PROTECTION

Danfoss Thermal Overload Relay

TI9C-5 • TI16C • TI25C • TI30C • TI80 • TI86

Thermal motor protection designed to work with Danfoss CI Contactors for refrigeration, HVAC/R, compressor, fan, pump and industrial motor-control applications.

๐Ÿ›ก๏ธ Motor Overload & Phase-Loss Protection

Danfoss Thermal Overload Relays are designed to protect electric motors against prolonged overload conditions and asymmetric loading caused by phase loss.

When combined with a compatible Danfoss CI Contactor, the contactor performs the electrical switching while the thermal overload relay provides adjustable motor overload protection.

โš™๏ธ Complete Danfoss Motor Starter Combination

STEP 01
โšก CI Contactor
Switches the motor electrical supply.
STEP 02
๐Ÿ›ก๏ธ TI Overload Relay
Monitors motor current and provides overload protection.
STEP 03
โš™๏ธ Electric Motor
Compressor, fan, pump or other motor load.

๐Ÿ“Š Danfoss Thermal Overload Relay Range

TI9C-5
0.13 – 12 A
For CI5 Minicontactors
TI16C
0.13 – 16 A
CI6–CI30 Family
TI25C
15 – 25 A
CI6–CI30 Family
TI30C
24 – 32 A
CI6–CI30 Family
TI80
16 – 80 A
Higher-Current CI Range
TI86
74 – 85 A
High-Current Motor Protection

๐Ÿ” Thermal Overload Relay Model Selector

Select a series below to view available current ranges, star-delta ranges and Danfoss code numbers.

TI9C-5 — For Danfoss CI5 Minicontactors

Compact thermal overload relay designed for the Danfoss CI5 minicontactor family.

Danfoss Code Direct Start Star-Delta Y/Δ Series
047H3130 0.13–0.20 A — TI9C-5
047H3131 0.19–0.29 A — TI9C-5
047H3132 0.27–0.42 A — TI9C-5
047H3133 0.40–0.62 A — TI9C-5
047H3134 0.60–0.92 A — TI9C-5
047H3135 0.85–1.30 A — TI9C-5
047H3136 1.2–1.9 A — TI9C-5
047H3137 1.8–2.8 A 3.2–4.8 A TI9C-5
047H3138 2.7–4.2 A 4.7–7.3 A TI9C-5
047H3139 4.0–6.2 A 6.9–10.7 A TI9C-5
047H3140 6.0–9.2 A 10–16 A TI9C-5
047H3141 8.0–12 A 13–20.8 A TI9C-5
TI16C — 0.13A to 16A
Danfoss Code Direct Start Star-Delta Y/Δ Type
047H0200 0.13–0.20 A — TI16C
047H0201 0.19–0.29 A — TI16C
047H0202 0.27–0.42 A — TI16C
047H0203 0.40–0.62 A — TI16C
047H0204 0.60–0.92 A — TI16C
047H0205 0.85–1.30 A — TI16C
047H0206 1.2–1.9 A — TI16C
047H0207 1.8–2.8 A 3.2–4.8 A TI16C
047H0208 2.7–4.2 A 4.7–7.3 A TI16C
047H0209 4.0–6.2 A 6.9–10.7 A TI16C
047H0210 6.0–9.2 A 10–16 A TI16C
047H0211 8–12 A 13–20.8 A TI16C
047H0212 11–16 A 19–27 A TI16C
TI25C & TI30C — 15A to 32A
Danfoss Code Type Direct Start Star-Delta Y/Δ
047H0213 TI25C 15–20 A 26–35 A
047H0214 TI25C 19–25 A 33–43 A
047H0215 TI30C 24–32 A 41–55 A
TI80 — 16A to 80A
Danfoss Code Type Direct Start Star-Delta Y/Δ
047H1013 TI80 16–23 A 28–40 A
047H1014 TI80 22–32 A 38–56 A
047H1015 TI80 30–45 A 52–78 A
047H1016 TI80 42–63 A 75–109 A
047H1017 TI80 60–80 A 105–138 A
TI86 — High Current Thermal Overload Relay
Danfoss Code Type Direct Start Star-Delta Y/Δ
047H1018 TI86 74–85 A 130–147 A

๐Ÿ”— Danfoss CI Contactor + TI Overload Guide

Contactor Family Overload Family Current Coverage
CI5 Minicontactor TI9C-5 0.13–12 A
CI6–CI30 TI16C / TI25C / TI30C 0.13–32 A
CI32–CI61 TI80 16–63 A
CI61–CI86 TI80 / TI86 42–85 A

โœจ Key Features

๐Ÿ›ก๏ธ Overload Protection
Protects motors against sustained overload conditions.
โšก Phase-Loss Response
Accelerated release under asymmetric loading caused by phase loss.
๐Ÿ”„ Manual / Auto Reset
Reset arrangement supports different motor-control requirements.
๐Ÿงช Test Function
Test function supports checking of the control circuit.
๐Ÿ“Š Adjustable Current
Multiple adjustable current ranges for correct motor matching.
โญ DOL & Star-Delta
Selection ranges are provided for direct and Y/Δ starting.

๐Ÿ” How to Select the Correct Overload Relay

Select the thermal overload relay according to the motor full-load current (FLA) and motor starting method.

โ‘  Motor Full-Load Current
Check the motor/compressor nameplate FLA.
โ‘ก Starting Method
Confirm direct-on-line or star-delta starting.
โ‘ข Select Current Range
Choose a relay whose adjustable range covers the required current.
โ‘ฃ Confirm CI Compatibility
Confirm compatibility with the Danfoss CI contactor used.
Direct-On-Line (DOL)

Select according to the Direct Start / Motor Starter current range shown in the model tables.

Star-Delta (Y/Δ)

Select according to the dedicated Star-Delta Y/Δ range rather than using the direct-start range.

๐Ÿญ Typical Applications

โ„๏ธ Refrigeration Compressors
๐ŸงŠ Cold Room Systems
๐Ÿ’จ Condenser Fan Motors
๐ŸŒฌ๏ธ Evaporator Fan Motors
๐Ÿข Air-Conditioning Systems
๐Ÿ’ง Pump Motors
โš™๏ธ Industrial Motors
๐Ÿ”Œ Electrical Control Panels

๐Ÿ“Œ Information Required for Selection

โœ“ Motor / Compressor Model
โœ“ Motor Full-Load Current
โœ“ Existing Overload Model
โœ“ Danfoss CI Contactor Model
โœ“ Direct or Star-Delta Start
โœ“ Motor Supply Information
โš ๏ธ Important Selection Note

Do not select the thermal overload relay based only on contactor model, motor HP or kW. Correct selection should be based on the motor full-load current and starting method.

For replacement applications, please provide the existing Danfoss overload part number, CI contactor model and motor nameplate information.

Looking for Danfoss Thermal Overload Relays?

Contact RNA Engineering & Trading Sdn Bhd for Danfoss TI Thermal Overload Relays, CI Contactors, motor-control components and refrigeration spare parts in Kuala Lumpur (KL), Selangor and throughout Malaysia.

Danfoss Motor Protection • HVAC/R • Malaysia


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